Folding Table

posted in: Art, Math, Metal, Wood | 1

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table_finished

Two elevator pitches to market this table:

Do you have a room with walls that meet at 90 degrees AND other walls that meet 60 degrees? Tired of buying different tables to fit in each corner? Look no further!

Finally a table that accommodates the non-committal RSVPs of the millennial generation! Planned a dinner for four and one friend cancels at the last minute? No worries, quickly transform your four person table into a stylish three seater.

This table is based on a hinged dissection of a triangle into a square. The table was my final project for my welding class. I found an explanation of this hinged dissection (called Dudeney’s Dissection) in How Round is Your Circle by John Bryant and Chris Sangwin. I began by drafting the geometric construction on paper and then in AutoCad. The cool thing about geometric constructions is you can draw them using only a straight edge and a compass. Below is a sample of my drafting for the table.

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Geometric construction in AutoCad (green lines were for layout)

 square_triangle_drafting

Triangle and square positions. Yellow circles represent leg placement and purple represent hinges.

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The four moving pieces of the table with box tube layout.

I decided to build the table with a 1″ steel box tube frame and wooden inlay. Since the angles had to be exact, a degree off would result in a gap in the table, I printed out the layout full scale and built a jig directly on top of the drafting. I checked each cut against the full scale drafting to ensure the angle was correct.

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 Table section in welding jig.

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Welded sections assembled in the two table positions.

The next big challenge was the hinges. Each hinged section had to move a full 180 degrees. This would not be difficult with wood, since you could just inset the hinges like you would with a door. But with thin (16 gauge) tube, I did not think that I could inset them accurately. Further more, the hinge had to be strong enough to support the table in the resting position and while being rotated. After lots of research and a few prototypes, I ended up creating a simple hinge with a bolt that mounted to the underside of the table.

 hingeHinge mounted to underside of table.

Finally, I made some simple legs out of schedule 40 pipe and through bolted them.

square

tringle

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Overall, I’m happy with how the table turned out. I plan on making another version entirely out of wood with the hinges better integrated into the design. The table is a little unstable (it works fine as a side table, but I wouldn’t want to eat on it), since there is no locking mechanism to hold it in position. On my next version I plan on adding some sort of lock to the bottom of the table.

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